We’re thrilled to introduce the latest evolution in surface preparation technology: the TR-1000 Custom Vertical Blast System. This fully-automated conveyor blasting system is engineered for efficiency and precision, catering to industries that demand meticulous surface preparation on metal sheets.

Intended Applications

The TR-1000 is primarily designed for high-quality surface preparation of metal sheets, including titanium and other metals. It’s ideal for industries like automotive and aerospace, where precise finishes on sheet materials are essential. Whether customers need to prep materials for etching, coating, or further processing, the TR-1000 ensures an even, reliable finish across high volumes.

Process Details

The TR-1000 streamlines the blasting and finishing process, incorporating several advanced features:

• Rapid Surface Preparation: The machines robotic loading and unloading capabilities, significantly reducing handling time.
• Dual-Sided Blasting: Equipped with 18 oscillating blast guns, the TR-1000 blasts both sides of the titanium sheet simultaneously, which decreases cycle time and minimizes warping.
• Efficient Loading: Sheets are brought into loading areas on pallets, where a robotic arm separates the top sheet for loading onto the inbound conveyor.
• Pre-Blast Cleaning: Prior to blasting, sheets are cleaned with compressed air to ensure optimal surface conditions.
• Post-Blast Cleaning: After blasting, sheets are blown off again to remove any stray media before being unloaded by a robot and re-stacked on pallets.

Cycle Time and Throughput

The TR-1000 achieves a throughput of approximately 300 linear feet per hour, translating to about 45 parts per hour based on standard part sizes. This level of throughput allows businesses to meet high-demand cycles while maintaining consistency in quality.

Unique Features and Innovations

The TR-1000 stands out with its:

• Vertical Conveyor System: Optimizes space and workflow.
• “Super-Sack” Bulk Media Loading: Streamlines media management for continuous operation.
• High-Visibility Translucent Mixer Box: Enhances operator visibility and monitoring.
• Pneumatic Sheet Separation: Ensures seamless operation with robotic loading and unloading.

Customer Benefits

The TR-1000 is built with customer needs at its core, offering the following advantages:

• Efficiency: Customers report significant cost savings with the TR-1000’s efficiency and optimized coating applications. Previous models like the TR-1000 paid for themselves through improved productivity, and this version aims to deliver even greater savings with its upgraded conveyor system.
• Precision: This system guarantees a consistent finish on sheets, enhancing overall product quality.
• Safety and Compliance: The TR-1000 features safety cages around the robots and loading/unloading areas, along with standard machine interlocks, ensuring a secure working environment.

The Guyson TR-1000 Custom Vertical Blast System is a game-changer for surface preparation in the titanium processing industry. With its advanced automation, precision blasting, and efficient throughput, it redefine the standards of quality and productivity.